Instrumentation & Ratio controller
A resourceful approach to problem-solving by adding new instrumentation and Ratio controller for Aluminum Foil rolling mill
Who the client is...
The company incorporated in 1975, Mumbai is India’s largest diversified metals and mining company, producing aluminium, copper, zinc, lead, silver, and commercial power.
Type of service and challenge
Service: Instrumentation, Installation and Commissioning.
Challenge: When the production speed of the mill exceeded 50%, the lubrication oil pump pressure decreased to its minimum limit, resulting in the mill stopping. This led to a significant drop in production and increased wastage.
Approach and Solution
The issue was resolved by employing a standby pump equipped with a configured and tuned PID with Ratio Controller unit.
Result and Outcome
Result: The mill was operated at its maximum speed.
Outcome: Numerous modifications were implemented, accompanied by innovations, leading to recognition and reward for excellence in innovation.